Tag Archives: Elevator Manufacturing

No Elevator Installation Needed

The easiest way to avoid elevator installation in a multi-story building is to not have an elevator. That was the old way of thinking. Now you can have an elevator with no installation at all through modular elevators.

Imagine an elevator with no installation just start up? We can do it at Phoenix Modular Elevator.

This modular way of building is becoming more and more popular because it is faster and safer than traditional elevator installation, largely due to the fact that the installation of the elevator is completed in a factory, under factory controls with significantly more efficiency. But before you pop the champagne corks over no more elevator installations, let’s be clear about what we are talking about.

There are two distinct steps of getting any elevator installed and running in a building; the installation of the components and then starting up the elevator. In the traditional stick- built elevator, the hoistway is constructed and then sits until power is turned on in the building. Then, an elevator technician comes in and, one piece at a time, installs the entire elevator in the enclosed hoistway. This is time consuming and dangerous. Falls through open hoistway openings, lugging around heavy rails and building an elevator car in a cramped hoistway are just the tip of the hazardous iceberg for this outmoded type of construction. Once the elevator car and a set of rails is installed with all the wiring, the elevator contractor gets the elevator running, makes adjustments,, etc.

Why we are different.

With modular elevators, we take a large part of the installation inside a factory. First, we build a fire-rated and building code-compliant elevator hoistway, regardless of seismic or hurricane zone. Then comes the installation of all of the elevator components inside the hoistway in the controlled environment of a factory. This means the high-quality elevator arrives on a truck, ready to be hoisted into place with the rails and cars already installed and perfectly aligned every time. The doors are already hung and all of the hall calls, buttons and wiring are complete. The cab is finished in any style and pre-installed, other than the flooring. In a hydraulic elevator, the jacks are even in place when the travel distance works out for an above-ground option. When travel distance is higher than allowable for above-ground jacks, the in-ground jack arrives at the time of the placement and the elevator is completely ready to receive the jack. In a Phoenix Modular Elevator – traction model, the elevator is partially pre-roped, saving time and effort as well.

So, there is much less installation once the elevator is on site because the components are already in place inside the hoistway. The elevator is already literally pre-installed.

That does not mean there’s nothing to do.

First, when the elevator arrives on site, the building (hoistway with elevator components) has to be leveled and plumbed when put into place. As I am typing this, I can feel your blood pressure starting to rise. Deep breath. Relax. Phoenix Modular Elevator has a placement team that goes out with every job and will be there to make sure everything has arrived as promised and will take charge to make sure the hoistway is placed on the pre-set anchor bolts. We will bolt it down, making it ready for the startup. If an in-ground jack is part of the plan, we will work with the elevator technician of your choice or one we have agreed on to put the jack in the ground. Simple. If it is a traction model, all of the roping is already contained in the hoistway. We will make sure they are put into place with the elevator technician.

Startup

The startup is where the elevator technician really gets going because there are some things that have to be done for the elevator to be started up (not installed). The technician or mechanic will make sure that the following is completed:

  • Run the wiring to the controller. They are already run to the rest of the elevator.
  • Make sure the jacks are plumb and grouted in place.
  • Add hydraulic oil.
  • Remove all shipping brackets other than those under the elevator car.
  • Turn the elevator on and move the car up.
  • Check for leaks.
  • Take off the shipping brackets under the elevator car.
  • Lower the car and check for leaks.
  • Replace packing.
  • Adjust the elevator to proper floor levels.

That is the basic procedure for a modular hydraulic elevator, but here is a video to assist you with more details.

For a traction elevator, the process is largely the same other than taking the elevator ropes that are in the hoistway and running those as needed. Once they are run properly, the start up should be like any other elevator.

Lastly, the elevator technician will make sure the inspection is scheduled and fulfill the punch list items.

In the next blog, post we will run through what the general contractor or building owner should expect when the modular elevator arrives on site.

Labor Crunch – Modular Solution

The labor market is getting tighter and tighter, especially with a 3.9% unemployment rate, and actual jobs are now more plentiful than those seeking them, according to the Bureau of Labor Statistics. The Bureau is an arm of the United States Department of Labor and they track and report all things labor in the US. According to the official statistics, simply put, we have more job openings than people to fill them. This labor crunch is clearly evidenced by the most recent numbers of people filing for unemployment. It is the lowest rate since 1969 and many say it is due to employers holding on to employees because they fear not being able to find replacements. This trend is also demonstrated in a recent phone call we received at Phoenix Modular Elevator.

The phone call was from a manager of a regional elevator company that has new installations as a large part of their book of business. For the first time ever, he called us to get details on our modular solution that he had seen at a recent trade show. But strangely, it was not due to our fast installations (less than a week with standard hydraulic models), nor was it due to the price, which is usually very competitive. It was due to the fact that he was having significant difficulties in filling elevator technician positions with qualified employees in his company. That was leading to the unusual problem of people wanting elevators, the company wanting to provide them, but having no way to get them installed in any reasonable time.

As the manager started looking for solutions, he remembered us and modular quickly became the best way to provide elevators to a customer base that needed them.

But his questions were not all about installing more elevators faster. He dug deep during our conversation about quality and safety. He was not going to install anything that was substandard or less safe than what he could provide through traditional, old-fashioned elevator installation. To his surprise, he found that our high-quality commercial elevators have parts that are from solid, tried and true elevator supply companies and are always non-proprietary. This means that his crews could trust our product and get them up and running with little problem because everything from door openers (that come pre-installed) to controllers were from companies they were familiar with and liked to work with.

He also loved the fact that a modular machine room was available that comes largely finished with a tank, pump and motor already installed and ready to go once power is available. It seemed too good to be true, so he began to question safety.

Over the years, he had seen plenty of good elevator technicians forced to leave the business due to injuries usually associated with lugging around heavy rails and being forced into tight working conditions in very cramped elevator hoistways. Anyone in the elevator business can tell you it is not very kind to the back, and Tylenol is often gobbled up more often than M&M’s. He was extremely relieved to find a company that cares enough about elevator technicians to do most of the heavy lifting for them. No more rails to be installed in a vertical shaft and the car is assembled separately from the hoistway and inserted with all the wiring before it is shipped.

With all of these huge benefits, not only was he instantly sold, but he wanted to start selling them himself. We were able to provide the perfect solution to the problem of lack of qualified labor, and he found a quality solution that was not only faster to install, but safer for his employees.

If you want to become a qualified installer of Phoenix Modular Elevators, just go to this website and answer a few questions. We want to help you make elevators easy! If you have a project in mind, click the button below.

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New Location – Get an Invite to the Grand Opening and Tour

Usually, this blog is all about the application and use of modular elevators as a fast, easy solution for multi-story structures.  However, every once in awhile, you have to blow your own horn. So here we go! As of January 1, 2017, Phoenix Modular Elevator has a brand new location!

 

last-truck-leavingAs most of you that follow our Facebook page or Twitter account  know, we have been working over the past several months to upgrade our capabilities through an improved production facility, and it has finally taken place.

For nearly 20 years, we have been assembling modular elevators out of an old shoe factory in the middle of Mt. Vernon, Illinois. While historic, this building was far from ideal. It was a multi-story structure with various components of a completed quality elevator built in several locations throughout the building. It was old and drafty to say the least, and a real pain for those that delivered our elevators across the US and Canada. Backing into our depot from a narrow city street was more than an inconvenience, it was a struggle. Also, the old plant limited our volume because of the size of our factory floor.

Our new 25,000 square foot factory is twice as large as our old building, which not only gives us more room to work, but also provides a more efficient production layout. All production will take place on one floor, meaning no more shuffling of hoistways and elevator cabs up and down floors. Completing multi-tower elevators will be easier and will also allow us to mass produce elevators faster for customers that want a large quantity of elevators delivered at the same time.

 

eterior-new-plantThe new location is located in a recently opened industrial park at 4800 Phoenix Drive, still in Mt Vernon, Illinois. It is right at the crossroads of Interstates 57 and 64, making delivery to both coasts and Canada easier.

While we are already up and running, we will be hosting a grand opening and factory tour in the Spring when the weather is a bit better. During the tour, we will be demonstrating how we make modular elevators and what makes them safe and fast to install. We will have personnel available to answer any of your questions regarding elevators and what makes modular elevators the best solution for most building projects. We want you to come and celebrate with us. Click the link below to get your invitation.

Click Here!!!! if you want to get an invitation!

The fastest installing elevator begins with a quick quote.
To get an elevator start here with a quick quote!