Tag Archives: Modular

Awards Continue for Phoenix Modular Elevator

S-Figueroa-6Phoenix Modular Elevator was honored as an affiliate to the Award of Distinction with partner Silver Creek Industries at the annual World of Modular Conference held in Hollywood, Florida in March of this year. The World of Modular event is sponsored by the Modular Building Institute.

Awards of Distinction are the modular building industry’s premier awards program, recognizing design excellence in structures built using prefabricated systems. This is the second year in a row that Phoenix Modular Elevator has walked away with hardware as a recognition of the product and use.

The award winning project, KIPP Academy, is a three-story, 27,429 square-foot structure which houses an entire charter school campus and related functional spaces. The building contains 18 classrooms, a kitchen, multipurpose space, administrative spaces, interior corridors, and an interior elevator provided by Phoenix Modular Elevator. The building exterior features plaster with a bright color palette and aluminum glazing systems. The finished building reflects the coordinated efforts of all team members to provide a design-focused experience. Due to the complexity and scope of the project, the ability to perform the work in a factory environment provided the opportunity for significant cost reductions and increased quality control measures.

Phoenix Modular Elevator continues to win awards and accolades for elevators.
Left to right: Russ Ward (Marketing Manager), Allison Allgaier (President), Lynndi Kesler (Sales Manager)

“We could not be happier with our second straight trophy and working with our friends at Silver Creek,”  said Allison Allgaier, President of Phoenix Modular Elevator. “Our whole crew works hard and this award is proof that all the effort pays off.”

This project is not the first time that Phoenix and Silver Creek have collaborated on highly successful projects. West Creek Academy and Sunnyslope Elementary School, both in California, were modular building projects completed in 2017. Phoenix Modular Elevator is located in Mount Vernon, Illinois, and has been building high-quality modular elevators for over a decade. They have been placed in new, retrofit, and modular applications all over the United States and Canada.
For more information regarding Phoenix Modular Elevator, go to our website, www.phoneixmodularelevator.com, or email info@phoenixmodularelevator.com.

 
If you have a project in mind click the link below.

Free QQ Button 2
Click for a free quick quote.
Advertisements

Don’t Suffer Buyer’s Remorse

Empty WalletRecently, we got an all-too-familiar email when following up on an apartment complex bid we had put together on an elevator project. We had been asked to provide a bid for a new project, and about a year had passed since the project had been awarded.  We were not the vertical transportation solution chosen. However, this type of email exchange is something that has become very common for us as the prospective customer checks their wallet at the end of the project and finds out it is empty.

In answering our question about how the project was going, the customer responded, “As you know, the contractor went with a conventional unit, which on the surface is cheaper.  However, if all the costs were included, I’m sure we picked the wrong one. Anyway, I like what you are doing and will look forward to working with you in the near future.”

He went on to say that the person in charge of accepting the bid had failed on a number of levels leaving many scratching their heads and wondering how the cost got so far out of whack. First and foremost, the cost analysis completed had not included the expense of building a stick-built hoistway. Our units, of course, include the hoistway, complete with finished doorways and hall calls ready to go, with the elevator car inserted in our factory and all of the wiring already complete. It is ready for installation, whether traction or hydraulic. The four-by-four-inch tube steel hoistway is wrapped in drywall to provide a one- or two-hour fire rating and will accept any finish, whether it is going on the interior or exterior of a building.

Pleasant Prairie

The customer was also frustrated with the constant delays of the project by the stick-built elevator company.  Starts and stops are not unusual on a big apartment complex project, but the delays coming from an elevator contractor can be maddening.  Keep in mind, the old-fashioned stick-built elevator companies will say they have a 16-week lead time, but they are not including construction of the hoistway. This means that the elevator hoistway is the first thing built and there it sits until the project has the electric turned on.  Then they start placing the rails and building an elevator car inside the hoistway (the dumbest way to build an elevator).  Weeks to months later, it is finally finished. We have an eight-week lead time and less than a week installation. One of our current clients estimates our solution can shave six months off the total construction time. Faster completion means quicker occupancy.

Third on the list of complaints was a steady stream of change orders.  When we price a project, we don’t just throw rough numbers or standard designs out there that do not match your expectations and then change-order you to death when it is not what you wanted.  We take the time to read the specifications closely and deliver a proposal as close to the final price as possible. We know this keeps us from being competitive on some jobs, but we are willing to take that chance. Knowing what you as the customer want and delivering an accurate bid are important to us, and we hope it will be for you as well.

Lastly, ongoing costs of long-term maintenance agreements drive the cost of the elevator way up when dealing with the Goliath elevator companies.  Over a 25-year span of time, maintenance for a single three-stop traction unit from a major elevator company is nearly $180,000.  Many unknowingly are inking a lopsided deal that spans the best ten years of the life of an elevator and auto-increases every year. Our elevators have non-proprietary parts that allow for flexibility and shopping of maintenance contracts. This can be a significant savings over time. Our elevators also come with a one-year initial maintenance contract that can be shopped if the customer is not satisfied with the service.

For all the above reasons, the prospective customer felt buyer’s remorse. We may have lost the first bid, but we gained a life-long customer in the process. Hopefully, you will skip the pain of overpaying and start with a modular elevator from Phoenix Modular Elevator.

Interested in find out costs? Just click the button below.

Free QQ Button 2
Click for a free quick quote.

 

Elevator Ignorance Cost Big Time

benjamin-franklin-portrait“We are all born ignorant, but one must work hard to remain stupid.” ~ Benjamin Franklin

Recently we received an inquiry from a prospective client regarding our suggested use of a hydraulic unit in a four story project with approximately forty-five feet of travel.

The client was very impressed with our eight week lead time and one week install that could simply not be matched by any stick built alternative. However, they were being sold hardcore on the notion that hydraulic elevators were too out-dated and more costly regarding electricity used over time and the initial wiring. To answer their questions and suspicions, they went to an electrical contractor for basic answers and got some really bad info.  Fortunately, they reached out to us before making a decision. Without casting aspersions, the electrician was obviously out of his depth and showed the ignorance that good ol’ Ben Franklin was warning about.

The electrician was just flat out wrong about required lighting and receptacles in the elevator pit (yes, you still need one for MRL Traction) and shaft as well as shut off requirements, but, more than that, he was quite myopic when it came to overall electric costs. His contention is found in the old canard that hydraulics are significantly more expensive to run as there are no counter-weights. Usually missing in the equation is that hydraulic units cost virtually nothing when they go down (gravity, not an electric motor, does all the work in the case of hydros when they descend). Also, electric is not the only cost in play and ultimately not that important in the overall picture.  But, don’t take my word for it.

One of the companies that pushes a traction mode-of-conveyance the most made this stunning admission in a blog post just three-years ago concerning hydraulic elevators:

Thiesen Blog“In fact, a 2,500 lb. elevator,  traveling a single floor (12 feet) at 100 fpm (feet per minute) and operates 100 runs a day,  does not even use $600 worth of energy in an entire year. So assuming the hydraulic uses more energy than traction, you could have a differential of perhaps just $150 a year in energy cost.” 

But even more shocking is what follows:

“We conducted Life Cycle Costing (LCC) research on low-rise elevators to help customers understand their economic and environmental impacts. LCC looks at the costs involved with a product or service over its entire lifetime. The study showed that over 25 years, the cost to maintain three-stop traction MRL is $173k compared to the same hydraulic MRL which cost $91k.” 

I don’t have to tell you, but that is a huge. They are admitting in basic terms that an MRL traction is, give or take, seven grand out of your pocket every year when a hydraulic is only three thousand-seven hundred. That is for the same travel distance and same number of stops. In addition, there is no increased safety in traction MRLs. So the question is: why are so many people being duped into buying something that is by-and-large identical, but costs more in the initial installation and over the life span of the unit?  Believe me, when a visitor to your building pushes the up button they will not know the difference between the two but, if they do, they will find the ride in a hydraulic to be quieter and smoother (not that we’re counting, but if you’re keeping score at home that is another two wins for hydro).

Again, this is my opinion but it is backed up by facts provided by the Journal of Applied Mechanical Engineering that put the argument between traction and hydraulic to rest in low rise applications. In the article “A Critical Review and Investigation of Machine Room Less (MRL) Elevators” the authors made the following observation: “Hydraulic elevators are more suited to small rise buildings and freight applications.” It doesn’t get more straightforward than that.

But the article goes on to explain: “This report after experimentally mapping the performance of different elevator drives under varying parameters of passenger capacity, severity of service, travel and speed finds that Hydraulic elevators have advantages over traction drives in low rise applications:

  • Substantially lower initial cost of equipment and its maintenance for a given capacity hydraulic elevator equipment cost up to 40% less than traction equipment
  • More building space utilization as the hydraulic elevator utilizes up to 12% less space than an equivalent traction elevator, as the hydraulic system imposes no load on the column the column size can be reduced
  • Effective for high load requirements such as freight elevators
  • Lowest cost down speed among all elevators as gravity is utilized as the motive force

Although the report notes advantages of MRL traction units, it concludes that they have “less seismic safety” and “increased cost of inspection and maintenance.”

CiceroTo the electrician doling out sage advice (contrary to facts) and to anyone else beguiled by the big elevator’s push for more profits in maintenance and installation, I have another quote.

“I am not ashamed to confess that I am ignorant of what I do not know” ~ Cicero

It is important that, when looking at the elevator alternatives, you do not just listen to sales pitches that will cost you significantly more in the short and long term. Take a look at the facts, determine your needs, and choose wisely.  If you need help assessing what elevator will suit you best, don’t rely on a company that profits from selling you an elevator which will also make them more money in maintenance.  As we are independent, we have no profit motive in the maintenance contract, so we can help (Yes, seriously! We typically subcontract with an independent elevator maintenance company local to you, so we don’t make any profit on the cost of maintenance, no matter what kind of unit you choose). A qualified elevator consultant can assist, as well.

We are not saying that MRL traction units are not an alternative because they are an applicable mode-of-conveyance in the right application. What we are saying is that they have a place and it is just not usually in low rise buildings.  If you have a project in mind, feel free to contact us for a quick quote and our knowledgeable team will happily advise on the most effective and beneficial mode-of-conveyance for you.

Free QQ Button 2Click for a free quick quote.

 

Weather Halts Construction – But Not Modular

20160105_143405We rarely re-post stuff from our other blog  Elevator Schmelevator however it seems like great info for this blog as well. Enjoy!

We have all seen the headlines: The winter weather this year, and nearly every year, puts a damper on the construction industry and new elevator installation. Work vehicles get stuck in the snow, batteries are drained dead in equipment, and materials often have a negative reaction to sub-zero temperatures. If you are having a new stick built elevator installed, it is important to know about these delays.

Concrete is one of the materials that suffers most during construction in winter weather and it’s also one of the most common ways people build hoistways or shafts. Pouring concrete is delayed anytime it gets too cold, according to Darrell Bailey from Morton Building, a firm that specializes in metal buildings of all sorts. He has seen people try to pour concrete in bad weather with horrible results. He said, “It will freeze and bust. You just can’t pour on frozen ground,” and “that means you are stuck until things thaw out.” There are some actions that can be taken to speed up the process, such as trying to warm the ground with concrete blankets or black plastic for a few days before the pour, but the results are hard to predict.

Another option is changing the mixture by adding extra concrete mix to reduce the amount of water or by adding a chemical accelerator such as calcium chloride or other heating agent. If those procedures allow for the job to continue, you still have additional work to do and several issues to work around. The area must be protected and cured for a minimum of 3 – 7 days and you can’t move anything heavy on it or put loads on it at all. You must use blankets, black plastic, or another insulating material as it cures and sometimes you’ll have to heat it from the inside and out. But there are no guarantees that these procedures will work and, if you push it too far, the surface of the concrete can freeze and pop off and it has the potential to NEVER be as durable as if it were poured in the proper temperature.

With this most recent spate of freezing temps, most of the nation’s construction came to a screeching halt. After all, you can’t even lay CMU (concrete blocks) that has either a temperature below 20°F or contains frozen moisture, visible ice, or snow on their surface. That stops a lot of building, especially elevator hoistways.

But little of this applies in the modular building industry because the bulk of the work is completed inside of a factory away from inclement weather. With modular elevators for instance we manufacture the hoistway out of tough, durable steel and then wrap it in glass-mat sheeting on the exterior and drywall on the interior for a one or two hour fire-rating.  We do not need a CMU or concrete elevator shaft to be completed. All the while it is snowing and freezing outside, the hoistway is being built inside where it is unaffected by freezing cold temperatures. As the hoistway is being constructed, the elevator components are also being manufactured in our factory or being assembled. At the end of the assembly-line you have an elevator and hoistway all in one piece, fully assembled and ready to be delivered, swung into place, and installed. The install takes less than a week and our manufacturing lead time on standard models is eight weeks plus time to ship. Keep in mind these are quality commercial elevators that are just like any other; once they are installed, they run exactly the same as any stick-built unit, but they just take a lot less time to install and they aren’t stopped by a little cold weather, snow, or ice.

The developer, building owner or designer of the project containing an old stick built elevator will just simply have to wait for the thaw to finish the job, where the modular elevator has been completed and will be in place and ready to go in a matter of weeks. Keep this in mind when you are considering a new elevator for a retrofit project or new construction.

construction.

Free QQ Button 2Click for a free quick quote.

 

New Year, New Growth for PME

Move to Finish 4In this past year, Phoenix Modular Elevator has made tremendous strides forward in its effort to provide an alternative to stick built elevators that is also faster and easier to install. We have moved to a brand new facility that has improved our quality and speed, with elevators flying through our production process.

We have also added more team members that do everything from welding and drywall to improving the manufacturing process. As a result, we remain the fastest installing commercial, quality elevator available, with the shortest lead time (eight weeks if it’s standard). Due to our unique design of the hoistway and elevator components all in one, there is no better way to have a quality elevator installed in any construction project.

But we are not satisfied with standing still. Our goal for 2017 was an ambitious 40% growth over 2016 and we have surpassed that goal. But reaching that goal did not come easy. We knew we had to be able to have the space to manufacture elevators that to go well above fifteen stories and to be able to produce elevators in larger and larger numbers simultaneously for jobs that need dozens of elevators, not just one at a time.  That is why the new facility was a must. It allowed us continued growth by providing the space we needed and a production line that was more efficient than the old factory location.  Now all of the production is on one floor with a much smoother work flow.

For 2018, we are again projecting 40% growth and to help push us further down the road, we again are building new space and adding an additional concrete apron around the facility to make dropping off materials and components easier, more efficient, and faster.

The new building will be constructed and operational by March of 2018 and will house our maintenance team. They are the folks that keep all of the machinery of the factory up and running. The site will be complete with a repair bay for the fork trucks and other large equipment. This will greatly diminish down time, thus improving productivity. It will also give us the space we need to develop and maintain more production equipment.  We have great ideas to improve our methods and now we will have the space to make them a reality.

Lastly, we have plans to expand the line even further. We have not broken ground yet, but plans are on the drawing board! This is a very exciting time for Phoenix Modular Elevator and we are looking forward to a happy New Year indeed. We hope your’s is just as prosperous.

If you want to help us meet our goals and have a project in mind just click the button below!

 

Free QQ Button 2Click for a free quick quote.

Tales of Elevators Past – Life Lessons for the Holidays

Kelly HeadshotBy Kelly Schloss 

For my family, Christmas and the holiday season is a time to share and recount days past. This year, I’d like to do that in the form of an old cautionary tale of magical doors and a secret room. It is about the thrill of Christmas shopping with mom: discovery, fear, separation, reunion, and my very first elevator ride (that I can remember, anyway).

It all begins in the parking lot of a busy shopping mall during the Christmas season and walking past bell ringers in bright red aprons and dodging icy puddles on a chilly day at  a Chicagoland mall. I was an over-exuberant 8 year old, already straining against holding my mom’s hand or latching on to the stroller of my younger sister. I had been enticed by the tale of shopping for Christmas gifts over Thanksgiving turkey, cranberry sauce (yuck!), and mac and cheese, but had never experienced it for myself. As we moved closer to the entrance, I licked my lips with anticipation and strained to wedge myself in the door first.

As the door swung open, I was not disappointed. A world of wonder, tinseled in silver and gold, unfolded before me as I nimbly pushed my way ahead of the stroller to take it all in. I stood agog as my mother grabbed my hand with a firm, yet gentle jerk and said, “Hold my hand or hold on to the stroller, those are the rules. I don’t want you to get lost.” The tug-of-war with my mom’s hand had officially begun. But, I let her win as almost immediately all of the feeling remaining in my slight paw disappeared as every sense gathered up a stimulation which had not been experienced before.

My ears heard the call of “Merry Christmas!”and “Ho, ho, ho!” as it echoed from Santa’s workshop. I saw with my own eyes real (animatronic) elves laboring on the same toy train over and over, wicker reindeer just like you find at the North Pole, and an enormous button-eyed Teddy bear spinning endlessly on an over-sized wooden block. A blanket of white, puffy, fake snow filled the main intersection with a gigantic, brightly painted rocking horse at the center. The smell of yuletide roasted nuts and General Tso’s chicken wafted through the great hall from the food court nearby and everything was festooned in red and green ribbons from the tallest ceilings to the floor and there were more blinking lights than my eight-year-old eyes had ever seen in one place. People pushed and shoved, stuffed in overcoats and with packages and bags of all shapes and sizes in bright paper and trimmed in ribbons. All the while, trance-inducing Christmas music droned softly on in the background. I had reached an eight-year-old’s version of paradise.

I scarcely could take in all that was attacking my senses. I was in the throes of this exhilaration when I caught my first glimpse of the bright, gleaming, stainless steel elevator doors, gliding open just a few short feet away. I could not control the urges in my feet as I, in a daze of sensory overload pulled my hand from the firm grasp of my mother and bolted toward the now fully open elevator. I instinctively leaped to the middle of the car and turned around just in time to see the ashen face of my mom framed in the large door.

After seeing the look on her face I was dizzied, realizing the colossal blunder I had made. Momentarily, I lost any awareness of my surroundings as the next thing I remember was the swoosh of doors as they magically glided again, this time closed. It was as if some hypnotic spell had pulled me to the car in the first place and away from my mom and now I snapped out of my stupor just in time to see her lunge towards me as the doors closed.  Now the reality, like those once magical doors, was closing in on the fantasy that I had been building. Those shiny hatchways became snarling jaws of entrapment separating me from my family.

As the elevator jerked and my knees buckled, questions began racing in my mind. “Where was I going?” “What had I done?”

There was no escape. I looked desperately around briefly for a friendly face, but there were no children at all and I only found the drawn faces of zombie-like shoppers that haunted the now ever-shrinking elevator. They too, I am sure, had once been lured to the siren’s song of Christmas shopping in their youth, but the shine was far off of that penny and now the drudgery of the event gave them an antidote to the thrill and euphoria I had been experiencing. The sight of Santa Claus, silver bells, and gold trim did not stir them in the slightest and the helpless, far off stare of an eight year old, verging on tears, didn’t either. I let loose with a loud wet sniffle (international language of distress for children) yet none of the weary passengers gave me a second look. I was on my own and separated from the warm hand of my mom. Where was she and how would I get back?

Then, I realized that there was a big glass wall in the elevator. Try as I might I strained to look over the rail in hopes of seeing my mom. But, alas, my efforts were to no avail as I was just too short, even on tippy-toes and the window did not face the right direction. I was trapped with people I did not know, going to a place I had never been and hope was slowly draining from me. Also, in the back my mind I began to wonder about the reception I would receive if I ever did find my way back from the enchanted closet I had be drawn to. Would I be missed and welcomed with open arms? Or sent home and put in time out; the worst possible punishment for wayward children? As I was in deep contemplation (or as deep as an eight year old can be) a friendly bell rang out and the doors slid open again. People pushed out and more people pushed in as I stood stupefied by the process. Before I could even make a motion or utter a single word, the doors abruptly closed again and the elevator took off with a jerk, this time downward.

As it jolted to a stop and the doors opened wide and I could see my mom waiting. She lunged forward, grabbed my hand and pulled me out of the elevator and to her tightly. The feeling of relief was overwhelming and the warmth of her love overcame the fear of retribution or the magical, mesmerizing elixir of the surroundings of the mall center court. Even though I was still at Woodfield Mall, the magic dissipated as tangible reality of that hug hit home.

Don’t worry, we did finish the shopping trip, but I have no idea what we bought. My hand never left the stroller the rest of the day and I did get “time out” when we got home, but the adventure in the elevator has never left me to this day.

So what are the lessons of this tale of Christmas past? There are many: One is to not let the enticements and shininess of the world blind you to the reality of life, even in the holiday season. Another lesson: a mother’s hug has a higher value than all the Black Friday sales combined.  And, maybe, the lesson is to not feel silly about being mesmerized by an elevator as a child (they’re pretty wonder inspiring, even as an adult). Who knows? You might just end up working in the business one day.

Happy Holidays from everyone at Phoenix Modular Elevator.

Factory Built Elevator- Early Planning Makes for Easier Planning

MBI WOM 2There is no doubt that modular elevators are the future for almost any building application, from modular buildings to traditional projects and from low to medium rise and beyond. Everyone knows that modular elevators are simply safer, faster, and smarter.

But they are also easier for everyone involved in the process. Designers, architects, builders, and elevator installers are all helped by the overall concept and tremendous flexibility provided with modular.  However, there is one thing you can do in the earliest phases of construction that can make converting to the modular solution even easier:  consider a modular elevator solution as early in the process as possible.

This is not to say that you can’t consider modular at anytime during the project from design to completion. You can certainly decide on modular late in the game and we are more than willing to help.  We have even been asked to provide a modular elevator solution after a building has been completed. The customer simply got tired of waiting for the stick-built elevator company to show up and get the job done. Turns out, in most cases we can design, engineer, manufacture, ship, and install a quality commercial elevator in less time than a traditional elevator company orders and receives all its components.

However, we would be fibbing if we didn’t tell you that it is just easier overall if you begin the project with modular in mind. The reason lies in the biggest benefit of a modular elevator: that it comes with the completed, manufactured hoistway as part of the package. There is no need to design and engineer CMU walls. Our modular elevator will come with its own specially-engineered, structurally sound 4X4 inch tube steel frame and is clad in one- or two-hour fire rated enclosure.  The structure can also accommodate any hurricane or earthquake zone.  And it can support some gravity loads such as floor joists or stair landings.  So it makes a lot of sense and saves a bit of money to just draw in a hole and leave the engineering to us.

In addition, our standard wall assembly is not as thick as a CMU shaft, so using our footprint in planning will free up a few inches of space to incorporate into the rest of your building.  Our equipment may have a slightly different layout than another manufacturer’s, so it makes sense to decide up front and avoid more design modifications down the road.

Wondering what a modular elevator is?  It’s a prefabricated shaft with the elevator car and other components assembled inside the shaft in our factory.  You can read more about them here.

We can also deliver a “naked” elevator with no drywall wrapping at all. These are used for glass elevators or ones that come with decorative metal hoistways usually for an atrium or mezzanine. This flexibility means that modular elevators can be an early part of the design process.

Many buildings have a clear and intentional look and feel.  A modular elevator is manufactured in a such a way that any cab interior or hoistway finish that would be specified in a stick-built elevator can be utilized in a modular elevator.  So whether you’re looking for durable or high-end, modern or traditional, a modular elevator can deliver it cost-effectively.

To keep the process simple and to give you the ability to put a modular solution in quickly, we provide CAD drawings that can be placed directly in your schematics.

So, when it comes to choosing the next elevator for an upcoming project, call us anytime.  But think about placing the elevator early, for best time-saving results. Click below to get a quick quote if you have a project in mind or call us for a formal quote.

Free QQ Button 2Click for a free quick quote.

Pour the Perfect Modular Pit Easily

Anchor Bolts Level NutsOne of the biggest concerns that customers have is regarding the pit. Every elevator needs one, including your new modular elevator. You want to make sure you do everything right for when the elevator arrives, and this article will give you some tips to make it easy. By taking some time now, you can avoid issues and problems down the road.

On the surface, it seems easy enough.  Dig and pour a concrete pit for the hoistway, with cast-in-place anchor bolts in the corners. But, when you mix in the need to engineer the pit foundation and add reinforcements based on the elevator’s pit reactions, all the while accounting for the job site’s soil conditions and your local code requirements, it can seem more daunting. Keep in mind though, we supply the necessary information, plans, and even a template (if requested) to help out.

So, to put everyone’s mind at ease, let’s cover the basics on not only the pit but also the foundation for the modular machine room, if your project is going that route. You can also find this info on our website for easier access later.

  1. Typical pits have 8” thick walls and 12” thick floors. However, always consult your pit layout drawings for precise measurements for your specific job.
  2. If you have a sump hole, cover it with a non-combustible material, typically a sheet of metal.
  3. Pour a concrete slab for the modular machine room, if ordered. Purchase epoxy anchors to bolt it to the foundation after it is set. If the machine room is not adjacent to the hoistway, piping and electrical must be run underground or overhead. Coordinate with PME and the installer to determine any building preparations needed to accommodate this.
  4. Once the pit has been poured and the anchor bolts are in place download this Pit Drawing Form. Fill out all the blanks with exact measurements and make sure to include the project name at the top. Email the form to us. With this completed form the holes on our hoistway for the anchors will be as accurate as possible.

More detail and tips include the following:

Picture8Pit Depth – You only want to pour the pit once so, pay close attention to these instructions. The pit should be exactly 4’ deep, measured from top of finished floor to pit floor. Our tower’s legs are 3’11” long, made to sit an inch off the pit floor, with grout underneath. This allows for some adjustment if the pit floor isn’t perfect. The adjustments are done by putting a ¾” thick leveling nut and washer on the anchor bolts before lowering the tower down. Adjust the nuts as needed to plumb and level the tower. Install washers and nuts on top of the tower base plates and tighten. Grout below the base plates.

What do you do if the pit is too deep? The base plates can sit more than 1” off the floor, but if the anchor bolts are too short as a result of the extra depth, extra in-field welding will be required to produce a stable connection.

Err on the long side on the anchor bolts. They should protrude a minimum of 3.5” from the pit floor, but making them a few inches longer poses no problem with installation and gives you breathing room if the pit is too deep.

(On the other end of the spectrum) Pit too shallow: If minor, this could require grinding away a bit of concrete around the anchor bolt. If major, the pit might have to be re-poured. Avoid this at all costs! Too deep is better than too shallow!

Pit.jpgLength and Width – The pit should be the out-to-out steel dimensions plus 1” on all sides for clearance when sliding the tower into the pit. Note that the enclosure of the elevator shaft stops at the top of the pit. If needed or wanted, for above-ground pits, we can extend that enclosure down further. If the pit is too big, it’s not a big deal. However, you’ll need to make sure it’s properly flashed to keep out water and fire caulked to maintain the fire resistance of the hoistway.

Pit too small: Oops, you’re going to have to tear out some concrete. No easy fix for that.

Wall protuberances – The tower slides in right along the walls on its way to the pit floor, so it will catch on any protrusions. Once it’s set, there are openings in the structural framing that piping can be run through. Before lowering the elevator, terminate any penetrations such as PVC liner or piping at the pit wall. Run any piping/electrical after the tower is set. Note that the diagonal rods are for stabilization while uprighting the tower and may be removed after bolting the tower down, if they’re in the way.

Sump hole in corner – The base plates sit in the 4 corners and need a solid surface to rest on. If your pit has a sump hole, make sure it’s at least 12” from any corner.

Pit 2Anchor Bolts – When you pour the pit, anchor bolt placement is very important for elevator installation as this directly effects where the modular elevator will be placed. Please make sure the distance of the bolts from building is right and make sure to include the building finishes when calculating where to place the “front” anchor bolts. Too far away can be bridged with flooring, drywall, and flashing. Too close means reworking of the anchorage.

Check Please – Check, check and check again! Measure three times. Check your prints twice. Cross square them. This is critical. Incorrect placement may require torching out the base plate holes, moving anchors, or other work to provide alternative anchorage. If you know in advance that the placement is slightly off, we can widen the base plate holes in the factory, which is easier than doing it in the field. We can also supply an anchor bolt template to make bolt placement a little easier and more accurate.

Other Pit Info – If the lowest stop is above grade, alternative construction can be used for the pit. The pit floor can be poured as a slab and then walled in afterwards with CMU. Also, the elevator shaft can be finished down to the pit level to provide the pit “walls.” Note that you should at least have a short stem wall to keep water out of the pit area.

Lastly, we want this to be a success for you. If you have any questions at all, contact our team. Our engineer, Tim House, is always ready and willing to help. Feel free to call or email him at thouse@phoenixmodularelevator.com. Here is a video that walks you through the process of installation. You may find it helpful.

Free QQ Button 2Click for a free quick quote.

All Aboard – Modular Elevators

Train in DurangoThere was a time when black, steam powered locomotives would huff and puff into the station, take on water and coal, load up with cargo and passengers and the conductor would yell, “All aboard!” It signified the train was leaving the station and if you weren’t on the train and ready to go, you would be left behind in a cloud of steam, smoke, and coal dust.  The analogy has been used countless times when writing about new innovation and being a part of a movement forward or advances in technology.  You don’t want to miss the train and be left behind.

See the future of elevators here. 

A Blank Canvas – The Architect’s Dream

nypl.digitalcollections.b3afd5e1-27a1-4acf-e040-e00a180661f0.001.wArchitects often see setbacks worthy of quitting when trying to integrate the restrictions and requirements of GC’s into their artistic design.

One of history’s most important artists could have also let setbacks and failures crush him as a young painter. Giving up would have been more than understandable, as Paul Cézanne’s father saw no future in the world of art for his son and, ultimately, was instrumental in pushing his young son to study law and work in the bank he had founded instead of following his heart.

Further disappointment followed when Cézanne finally applied to enroll in the École des Beaux-Arts in Paris (one of the most prestigious schools) and he was rejected almost immediately. Likewise, in the various salons in Paris, time and again his work was refused. A lesser man’s dreams would have been extinguished and one could only imagine the pressure and anxiety that accompanied every stroke of the brush.  It’s no wonder he was quoted as saying, “It’s so fine and yet so terrible to stand in front of a blank canvas.”

The blank canvas to Cézanne was equally torture and pleasure, but none can dispute the energy he drew from it. It led to him being one of the most influential artists of his time. He was drawn to the blank canvas, simultaneously pushed and pursued by it.

In the “mother art” (architecture – according to Frank Lloyd Wright), architects too are drawn to the blank canvas. Read the rest of the article here!

Free QQ Button 2
Click for a free quick quote.